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Old 06-27-2007, 09:14 PM   #1 (permalink)
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Red face How-To: Hack & Paint Stock Headlight Housings

I just wanna say. If you Mess up, don't blame me. I am not Responsible for ur actions!!
I'm no pro, i'm just bored and really have no hardcore skill like others.

To Cut:
Dremel
w/ Cutting wheel bit. ( sears or hardware store)


To Glue:
Plastic Welding Epoxy ( autozone )
"Great Stuff" foam thingy ( homedepot )
Side Winder "clear" caulk ( homedepot )


The paint:
Automotive Primer ( light colored )
Automotive Clear Coat
*both from autozone*
Can of color matching Paint from dealer or Black automotive spray paint.



You want to cut where the red lines are and not stop.
The Blue rings show you where the shroud that gets painted is "glued/mounted on". You will have to cut this too after you get the Lense off...,.....ORRRRRRRRRRR you can leave it on and just mask off the chrome parts you want on. I RECOMMEND LEAVING it on and doing this.When taking the lense off look out for two male end tabs on the bottom of the headlights that connect to the shroud.

If you cut it, it will look like this:


Painting:
Tape off the areas you want to keep unpainted (as shown in the above pic)
I recommend scruffing up the chrome area that will be painted so the paint can hold better. I did not but i recommend it.
(Only b/c i can take the paint off later and still have it chrome)

I put 2 coats total of primer. Let each coat totally dry.
Then i put 3 coats of "flame red" on. Each coat was dry before adding more on.
Make sure you get the corners too or else it will show on the headlight reflector.
Finally I put 3 Clear coats on. And this was the result.


Sealing it up:
This is alittle rough.
You have to be very careful b/c the sharp edges of the lense will scratch ur paint off.

Also use needle nose pilars to take the melted plastic pieces (that occured when cutting) on the lense off.

Line everything up and use the pastic welding to glue the shroud back in place ( if you cut it like me ) You will need to hold it for a good min or so.
You will want to use 4 points of application. one on each corner . Left-right-up-down. It will be rock solid in 10 mins.

Now i used Great stuff lightly filling in the gaps (don't stay to long in one spot b/c it will over expand later) Lay a thin layer on and wait about an hr.
I used this stuff for temp. use not sure if it will keep moisture out once you shave it down , revealing the internal foam. sooooooooooooooooooooo. I recommend you use the window sealer caulk. I used some of it and it works really well.


End results:








PS..........
Coming soon How to: Make ur own Shortie eyelids
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Last edited by Milkit18 : 06-27-2007 at 09:26 PM.
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Old 06-27-2007, 09:15 PM   #2 (permalink)
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you beat me to it ... i was gonna do this how to within the next week or two

looks good though, nice job
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Old 06-27-2007, 09:24 PM   #3 (permalink)
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Quote: Originally Posted by uncommon
you beat me to it ... i was gonna do this how to within the next week or two

looks good though, nice job

LOL.... my bad . I was getting PMs on it and was sooped someone like what i did lol.

Hey just add it to this thread if you like.
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Old 06-27-2007, 09:25 PM   #4 (permalink)
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Quote: Originally Posted by Milkit18
Quote: Originally Posted by uncommon
you beat me to it ... i was gonna do this how to within the next week or two

looks good though, nice job

LOL.... my bad . I was getting PMs on it and was sooped someone like what i did lol.

Hey just add it to this thread if you like.


will do ... i'll probably edit my first post (post #2) and add my pics after i do it
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Old 06-27-2007, 09:27 PM   #5 (permalink)
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Quote: Originally Posted by uncommon
Quote: Originally Posted by Milkit18
Quote: Originally Posted by uncommon
you beat me to it ... i was gonna do this how to within the next week or two

looks good though, nice job

LOL.... my bad . I was getting PMs on it and was sooped someone like what i did lol.

Hey just add it to this thread if you like.


will do ... i'll probably edit my first post (post #2) and add my pics after i do it

Awesome !! You think they will name this mod after us ?

Uncommon Milkit Mod or Milkit Uncommon mod LOL
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Old 06-27-2007, 09:42 PM   #6 (permalink)
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looks sexy...wonder if i should do white or black...hmmmmmm
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Old 06-27-2007, 09:43 PM   #7 (permalink)
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I just want to stop mine from fogging up..
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Old 06-27-2007, 09:48 PM   #8 (permalink)
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Quote: Originally Posted by Vent66
I just want to stop mine from fogging up..

Use the silicone caulk around where it is sealed then check ur gaskets on ur bulbs.
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Old 06-27-2007, 09:56 PM   #9 (permalink)
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Quote: Originally Posted by Vent66
I just want to stop mine from fogging up..

drill a hole in the top of the housing under the hood so the moisture can escape evaporation style ....had to do this on my ranger
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Old 06-27-2007, 10:01 PM   #10 (permalink)
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So should I do both or just one of them don't mean to sidetrack..
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Old 06-27-2007, 10:05 PM   #11 (permalink)
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drill the whole and see what happens. If it don't work seal it up.
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Old 06-27-2007, 10:14 PM   #12 (permalink)
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Alright going to do it now..
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Old 06-28-2007, 06:29 PM   #13 (permalink)
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sweet, this will make for a fun rainy day project.
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Old 06-29-2007, 12:50 AM   #14 (permalink)
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hello everybody i have a idea for those who do not want to cut there headlight houseings i did the simular mod to my chevy cobalt's headlight..

i took a hairdryer and aimed it into the back of the high/low beam hole, and held it there for a while, even while i was prying appart the housing from the clear plastic i left the hair dryer in there so that it never hardened back then when your done painting stick the lense back on turn on your hairdryer let it warm the houseing and start to put it back togather i used a clamp to keep pressure on it while heating it up then once it gets warm and the lense is back in place turn off the hairdryer and let it cool before removeing the clamp and that should work for u all but im not sure

i dont know if that info will help cause i do not have one of your guy's cars but i figured i could give u a little imput on for people who dont want to cut

anyways later guys

Last edited by 2006blackss/sc : 06-29-2007 at 12:53 AM.
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Old 06-29-2007, 01:02 AM   #15 (permalink)
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Quote: Originally Posted by 2006blackss/sc
hello everybody i have a idea for those who do not want to cut there headlight houseings i did the simular mod to my chevy cobalt's headlight..

i took a hairdryer and aimed it into the back of the high/low beam hole, and held it there for a while, even while i was prying appart the housing from the clear plastic i left the hair dryer in there so that it never hardened back then when your done painting stick the lense back on turn on your hairdryer let it warm the houseing and start to put it back togather i used a clamp to keep pressure on it while heating it up then once it gets warm and the lense is back in place turn off the hairdryer and let it cool before removeing the clamp and that should work for u all but im not sure

i dont know if that info will help cause i do not have one of your guy's cars but i figured i could give u a little imput on for people who dont want to cut

anyways later guys

Thanks for ur help :P

The only problem is our stock headlights are impossible to open w/ heat. They have a solidified glue that will not soften from heat.
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