OK. I installed my EGT Sensor, and have pics of the sensor install.
What's needed: 2 people, a drill, a tap, and a small vacuum.
Mark and center punch the spot you want, start drilling, with the vacuum hose right on the side of the bit collecting all shavings. once you get a good start have the 2nd person start the car, and hold about 2000 rpms. Keep the vacuum close and keep sucking up the shavings. once you're through you actually feel all the hot shavings blow out at you, so have safety glasses on! Next shut the car off, let it cool.
Have that 2nd person start the car back up and hold 2000rpms and start tapping with some sort of hot glove on. I could not find a hot glove, so I pressed an old socket on to the end of my tap, and used a ratchet, and 1' extension. Again, while tapping have safety glasses on, the shavings all come flying at you, and they're hot!
Done. Install the sensor. I like to put a little copper gasket in the threads. I don't know if it helps, but it can't hurt, just dont get it on the tip of the sensor.
As a note.. The reason manufacturers say to put it after the turbo, is because they cannot take the liability of having someone drill and tap there manifold and let metal shavings damage the customers turbo. If they told you that you had to remove your manifold for the install, then they would not sell as many. Common sense, for a business smart person.
Anyway the pics of my install are here. Comments are always welcome.
EGT Sensor Install <-- Go google!
Oh, and this install was done using PLX's SM-EGT, to complement my SM-AFR, both connected to my DM-100. :-) The O-LED gauge is badass!
PLX gauge