Mine are cut into a horseshoe shape, so that's not much of an issue for me. If I did just cut a hole, I would prolly cut a small hole with the Dremel and then finish with the shears. You could always just buy a couple of hole saws.
yeah i could
like is said it getting irritating every 5 secs............
errrrrrrrrrrr SHIT!! ......errrrrrrrrr SHIT!!!............eerrrrrrrrrrrrrr SHIT!!!!!...........errrrrrrrrrr DONE
I use reinforced cutoff wheels. They are expenive, but they last a long time. When I did my brackets in steel, I went through 3 per side. If I went with standard ones, it would have been a couple hundred per side.
Sometimes I use aluminum to make my small brackets/ mounting points. The pro's are they're easy to cut with shears. The down fall is for larger brackets it tends to bee too flexible unless you go to a pretty thick sheet (which now becomes harder to cut with shears). Steal is similar in that it's kind of hard to cut (expecially tight radius' or complicated paterns).
I prefer to use .80 plexi for some brackets ($1.80 at Lowes). Much easier to cut with a dremel & is more rigid. Doesn't like to be drilled though with out cracking or snagging on the bit (even with drilling pilot holes). I usually use a cone shaped grinding wheel to make holes. Lexan is stronger & doesn't crack but it's also more expensive too ($3.40).
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i was always on the fence about using acrylic or plexy especially that thin. i can drill a hole through that without it cracking with a dremel, and drill bit though. i should give it a whirl.
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