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Old 03-03-2004, 02:14 PM   #1 (permalink)
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Default Welders, need some Info!

I have given upwaiting for people to fab me some parts for my car so I want to teach myself how to weld so I can make my own parts.

What I need is some general info on the differences, pros and cons of the different types of welders out there.

The names that I keep reading are TIG, MIG, ARC, GAS, and WIRE welders.

Any and all help to decipher what the difference between these are and in what applications you would prefer one over the other.

Keep in mind I plan on fabbing mainly sheetmetal, alluminum and maybe some thin Steel.

Thanks in Advance.
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Old 03-03-2004, 02:20 PM   #2 (permalink)
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here's a good start for you. That website has a lot of good info...

http://www.team.net/www/shop-talk/weldintro.html
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Old 03-03-2004, 03:16 PM   #3 (permalink)
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Quote: Originally Posted by BlackDragon
here's a good start for you. That website has a lot of good info...

http://www.team.net/www/shop-talk/weldintro.html


Good Info.

Looks like I will need either a TIG or a MIG welder. Does the MIG welder have to run off of DC or can it be converted to use AC?

DC is Car Power
and AC is wall power right?

Last edited by chubz : 03-03-2004 at 03:26 PM.
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Old 03-03-2004, 04:04 PM   #4 (permalink)
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Old 03-03-2004, 06:06 PM   #5 (permalink)
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They make both versions, you can get either one or you can get the really expensive that accepts both...
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Old 03-05-2004, 08:46 PM   #6 (permalink)
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Quote: Originally Posted by chubz
Good Info.

Looks like I will need either a TIG or a MIG welder. Does the MIG welder have to run off of DC or can it be converted to use AC?

DC is Car Power
and AC is wall power right?

Both typically run off AC. AC/DC welding describes the process not the mains current.

In TIG welding:
DC- (negative ground) is for typical steel welding. Electricity flows toward the negative pole, so the heat created by the current flows from the torch to the base metal.

DC+ (positive ground) is used for thin sheet metal and when you need to keep the heat distortion down. The heat flows from the base metal to the torch.

AC (High frequency) is used for aluminum and its alloys. The alternating current pumps a lot of heat into the aluminum and the torch, since aluminum conducts heat away fast you need to pump more in.

You can buy a DC powered welder that mounts under the hood of a truck, it's best to 4 wheeling type backwoods breaks downs. In a pinch you can also hook tow batteries together and weld with a pair of jumper cables, it's not pretty, but it can be done.

If you are just starting out, pick up a cheap stick welder, under $200, and practice welding. Get the hang of how a good weld is made. Then think about getting a MIG. MIG welders can be the hot glue gun of welding, splattering metal across a seam is not welding. They can also be one of the most versatile welders, but you need to know the fundamentals. And finally after you are a good MIG welder, then think about a TIG. By that time you'll have close to $5000 in welding equipment, so open a chassis shop and rake in the bucks.
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Old 12-12-2005, 05:34 PM   #7 (permalink)
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hey guys,

i was thinking of making a custom intake out of aluminum, and wanted to know how i could add the little "nipple" tube outlet for the crankcase breather. my school has a welder, don't know which kind but can find out. help is appreciated. thanks.
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Old 12-12-2005, 05:48 PM   #8 (permalink)
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Quote: Originally Posted by sonicvato
hey guys,

i was thinking of making a custom intake out of aluminum, and wanted to know how i could add the little "nipple" tube outlet for the crankcase breather. my school has a welder, don't know which kind but can find out. help is appreciated. thanks.

Look at the date of this thread. Oh and you dont need the nipple, I just have mine capped off of the stock air box.
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